Pass your actual test with our AIChE CCPSC training material at first attempt
Last Updated: Jul 26, 2026
No. of Questions: 114 Questions & Answers with Testing Engine
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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Operations Training and Competency - Permit-to-Work Systems - Safe Work Practices |
| Topic 2: Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Continuous Improvement Frameworks - Policy and Strategic Planning - Management Leadership and Commitment |
| Topic 3: Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Inherently Safer Design Principles - Emergency Response Planning - Safety Instrumented Systems (SIS) |
| Topic 4: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - Compliance Verification Methods - International Process Safety Standards - Process Safety Auditing Techniques - EPA RMP Regulations |
| Topic 5: Risk Assessment and Analysis | 20-25% | - Hazard and Operability Analysis (HAZOP) - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Bow-Tie Analysis |
| Topic 6: Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards |
| Topic 7: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes |
| Topic 8: Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Lessons Learned and Knowledge Management - Investigation Report Development - Root Cause Analysis Methods - Trending and Performance Metrics |
1. Static Electricity accumulation could be a concern with which of the following fluids? (Select all that apply)
A) Toluene
B) Sea water
C) Benzene
D) Hexane
2. A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)
A) Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues
B) Investigate and document any safety issues with the contract company activities
C) Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite
D) If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed
E) Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
3. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):
A) Borescope
B) Hydrostatic test
C) Dye injection
D) Radiography
4. A toxic release occurs. Which conditions are more likely to result in the highest downwind concentration at a given distance?
A) 5 m/s wind speed, Pasquill Class D stability
B) 1.5 m/s wind speed, Pasquill Class F stability
C) 3 m/s wind speed, Pasquill Class F stability
D) 3 m/s wind speed, Pasquill Class D stability
5. Management of Change review should be done: (select all that apply)
A) For replacement in kind
B) To evaluate compliance with safe work practices
C) To confirm operational readiness
D) For process related changes
E) Throughout the process lifecycle
Solutions:
| Question # 1 Answer: A,C,D | Question # 2 Answer: A,B,D,E | Question # 3 Answer: A,B | Question # 4 Answer: B | Question # 5 Answer: D,E |
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